Overview
- The Problem
- Tools, Skills And Parts
- Preparations
- Draining Oil Filter Housing
- Draining Engine Oil
- Preparing For Filling
- Filling Engine Oil
- Tightening Torques
- Engine Oil Capacity
The Problem
One of the key stones to reach a long lifetime of your
engine is frequent and regular engine oil change. If you are
hesitating about the cost of these frequent oil changes
(especially with larger engines consuming large quantities
of oil each time) I would like to recommend to use a good
but cheap oil (with correct viscosity and proper quality
ratings of course) and change frequently instead of buying
the most expensive oil and change very rarely.
The easiest is to simply follow the SI (Service Interval)
lights indicating Oil Service or Inspection. When maintenance
is to be done, the yellow LED will come on together with either
the Oil Service or Inspection indicator. If the maintenance is
not made, the red LED will also illuminate.
There are two inspections, Inspection I and Inspection II.
They always alternate so if your last maintenance was Inspection I
the next one will be Inspection II and so on. Between each inspection
(could be either Inspection I or Inspection II) there is always an
Oil Service. So the maintenance sequence will go like this : Oil Service,
Maintenance I, Oil Service, Maintenance II, Oil Service, Maintenace I and
so on.
If you prefer to keep track of the service intervals yourself,
the recommended interval is about 12 000 kilometers (7500 miles)
or 6 months - whichever comes first.
Tools, Skills And Parts
The job is very easy to perform and does not require
any kind of special tools.
Difficulty Level
The following tools are required for this particular work (tools marked with
green checkmark are optional).
  | socket (13 mm) | |
  | socket (17 mm) | |
  | ratchet handle | |
  | large pan (bucket) | |
  | torque wrench | |
  | rubber gloves | |
  | service indicator reset tool | |
The following spare parts are required for this particular work (parts marked with
green checkmark are optional). Note that the BMW internal numbers are intended for a
BMW 535i E34 -89. Also note that the gaskets and o-rings usually are included in the
oil filter package, that's why I didn't put any price example on those.
  | engine oil (6 liter) | - | 24-115 € |
  | engine oil filter | 11 42 9 063 138 | 12 € |
  | gasket ring (12x17, copper) | 07 11 9 963 151 | - |
  | gasket ring (10x14, aluminium) | 07 11 9 963 075 | - |
  | o-ring (91x4) | 11 42 1 741 000 | - |
  | o-ring (4.5x1.5) | 11 42 1 711 076 | - |
Preparations
Using a lift is the most convenient way for this particular work.
You will have plenty of working space and the car is level (helps
to drain as much oil as possible and will give correct oil level
readings). If no lift is available you can always jack up the car
and place it on low jack stands or drive up on small ramps.
But first drive around your car for about 10-15 minutes (if not
possible let the engine at least idle for about 20 minutes) to
warm up the engine oil to operating temperature. When hot the
oil will flow a lot easier and you will thereby removing more
particles of metal and dirt when the oil is drained.
Draining Oil Filter Housing
On the M30 engines the oil filter is located inside an oil filter
housing (a cylindrical container). The oil filter is in a form
of a insert cartridge, so you only change the filter itself (not
the housing which is common on more modern engines).
Engine bay of a 535i E34. The oil filter is located inside the oil filter housing (the
yellow cylindrical container next to the oil level dip stick).
Before you start draining the engine oil, you need to drain
the oil inside the oil filter housing. Otherwise you will make
a total mess of the engine bay.
The cover on the oil filter housing is clamped down by
a long bolt. When you remove this bolt, a drain hole will open
up at the bottom of the oil filter housing allowing it to
be drained slowly from oil.
Start by undo the the bolt holding the cover of the
oil filter housing. Use a 13 mm socket or box-end wrench
to undo the bolt. At the same time, push down the cover
with your other hand (and hold some paper under it to catch
if some oil should leak out). Remove the bolt completely
and keep pressure on the cover for about 60 seconds or so - by
then the oil level inside the oil filter housing should be low enough
to be able to remove the cover. It is important that you push
down the cover firmly, otherwise it will leak out oil!
With one hand, loosen the bolt. With the other, hold some paper under the cover but
also push down the cover (I'm not pushing down the cover in the picture - but you must
do that otherwise oil will leak out).
Remove the cover and simply pull up the oil filter.
A normal used oil filter should look like the pictures
below. It shouldn't have been disintegrated in any way
or have any other damages.
Pull out the old oil filter.
The old oil filter put aside for closer inspection later on.
Draining Engine Oil
Start by removing the engine oil filler cap to aid the
draining.
Locate the engine oil drain plug at the bottom of the
oil sump, it's on the right hand side of the engine.
Locate the engine oil drain plug (17 mm hex head).
Place a large enough pan or bucket under the drain plug (one that can
accomodate at least the amount of oil you are supposed to fill up with later).
When you remove the drain plug the oil is drained very quickly and
there is no time looking for pans or buckets!
I recommend to wear some kind of protection on your hands - such as rubber gloves
or similar. The engine oil can be quite hot - especially if you warmed up the engine
as you are supposed to.
Example of rubber gloves to protect your hands against hot engine oil (Biltema 38-277).
Use your socket and ratchet handle (a box-end wrench or similar will of course also
work just as good) to unscrew the plug. It is sometimes easier to unscrew the last
turns by hand and at the last turn slightly pushing the screw towards the oil sump
while unscrewing and when it is loose quickly remove it.
The old engine oil is pouring out beautifully!
Expect between 5-6 liter of engine oil pouring out (the manual says 5.75 with oil filter
change for a 535i E34). So have a large enough bucket for this - but also enough oil to fill
it up again!
If you suspect some oil residues lying on the bottom of the oil pan, you can try to flush
that out by pouring some engine oil (doesn't really matter what type) into the engine oil
filler hole once it goes from flowing to trickling.
The old engine oil collected in a bucket.
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Preparing For Filling
While you are waiting for the engine oil to drain completely (let it stay for some time)
you can start preparing the oil filter, oil filter housing and draing plug to be mounted
back.
It is more or less useless (well not entirely but not far away) to change the oil without
replacing the engine oil filter. Always replace the engine oil filter when replacing engine
oil!
Most oil filters (Mann, Mahle, Febi) does come with a complete set of o-rings and gaskets
rings. This is what you need
- o-ring (oil filter housing cover)
- o-ring (bolt oil filter housing)
- gasket ring, AL-10x14 (bolt oil filter housing)
- gasket ring, CU-12x17 (drain plug)
Gasket rins and o-rings shipped with the Febi oil filter.
Start by removing the old o-ring in the oil filter housing cover. Use some small tool
made in plastic if you have problems removing it (avoid using metal tools as you easily
can mar the soft metal).
The oil filter housing cover with the old o-ring still attached.
Take the new o-ring and smear a thin layer of engine oil onto it. Place it into the
groove of the oil filter housing cover.
Smear a thin layer of engine oil on the new o-ring for proper sealing.
Next step is to remove the small o-ring on the tip of the bolt that goes through the
oil filter housing. It can be a little bit tricky but use a sharp plastic tool and your
fingers and it will slip of.
Smear the new o-ring with engine oil and push/roll it into it's grove (simply place
it at the top of the top and push it down).
The oil filter housing bolt with the old o-ring still attached.
Discard the old gasket ring under the bolt head of the oil filter housing bolt
as well as on the drain plug. Tread the new onse onto the bolts. Here I used the
the gasket ring supplied by the oil filter manufacturer for the oil filter housing
bolt but used one of my own copper gasket rings for the drain plug (have a fairly
large supply of these).
The oil filter housing bolt with the new gasket ring.
The drain plug with the new copper gasket ring.
Filling Engine Oil
Well, now you're ready for filling up new engine oil. Almost!
Start by putting back the drain plug. Double check you have
a new gasket ring. These gasket rings CAN NOT be re-used. Now
torque it down to 25 Nm. Don't overtorque! It's not a wheel
bolt!
Insert the new oil filter into the oil filter housing. There
is no up or down on these filters - you can insert it with any
end first. Put the cover on and insert the bolt and start to
tighten it down as you make sure the cover is tightened down
correctly. Finally torque the bolt down to 33 Nm.
A shiny new oil filter ready to be installed!
Now it is time to fill up with fresh new engine oil. The
engine oil capacity for common models can be found in the
end of this article. Avoid adding too much oil as this will
not do the engine any good - in fact it will only
make the life for the engine worse. Remeber - it is always
a heck of a lot easier to add more than remove oil!
Heavenly new and fresh engine oil is poured into the engine!
Give the engine oil some minutes to find it's way down to
the oil pan and read the engine oil level. Add more oil if
needed. Try to reach a level between min and max on the oil
level stick (it goes approximately 1 liter of oil between
the min and max markers).
Start the engine and let it idle for a couple of minutes.
The oil pressure warning light will be lit for a couple of
seconds in the beginning (since we removed all the oil in
the oil filter housing) but will go out - if not you should
turn off the engine.
So be aware of any warnings lights (such as low engine oil
level or low engine oil pressure). Check for any leaks - especially
around the engine oil drain plug and filter housing. Then turn off
the engine and wait for a couple of minutes to let all engine oil
flow back into the oil sump. Read the engine oil level and add more
if needed.
If you have a service indicator reset tool, it's a good opportunity
to reset it. I use the R5/FCX-II from Peake Research and it works
beautifully.
Resetting the service indicator using the Peake Research R5/FCX-II reset tool.
Tightening Torques
| Engine oil drain plug | 25 Nm (18 ft-lb) |
| Oil filter housing cover bolt | 33 Nm (24 ft-lb) |
Engine Oil Capacity
All figures are with oil filter change.
| BMW 520i (M20) | 4.25 liter |
| BMW 524td | 5.25 liter |
| BMW 525i (M20) | 4.75 liter |
| BMW 525i (M50) | 5.75 liter |
| BMW 530i (M30) | 5.75 liter |
| BMW 530i (M60) | 7.50 liter |
| BMW 535i (M30) | 5.75 liter |
| BMW 540i (M60) | 7.50 liter |
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